Leroy M. Ball
Thanks, Jimmi Sue. Let's take a quick look at some notable happenings. As seen on Slide 20, we issued our 2023 annual report and proxy statement, which are available on our Kopper's website. You can also access these materials using the QR codes as shown. As seen on Slide 21, we recently completed the acquisition of Brown Wood Preserving Company, bringing its assets into our UIP portfolio. This transaction enables us to increase our presence in existing markets and offers an attractive entry point to new geographic markets for our utility pole business, which we believe continues to have strong macro trends supporting growth potential for the foreseeable future. The integration of the Brown Wood team and related capabilities is well underway. We're very pleased to welcome them into the Koppers family. Slide 22 shows the added capacity at our facility in Louisville, Louisiana. We now have a new poll pillar in Killen in place, increasing our piling and drying capacity to cost-effectively serve an underserved geographic market where we have historically lacked a presence. The Leesville site is close to sources of raw material. And once poles are peeled and dried, they're sent to our underutilized treatment facility in Summerville, Texas. Having this operation in place will improve our production efficiencies as well as expand our presence in new utility markets such as Texas. Now under review of each of the businesses, and I'll start with Performance Chemicals on Page 24. Q1 for our PC business played out almost exactly as we had planned it heading into the year. We projected flat residential volumes for the year. And in Q1, they finished off by about 1%. As anticipated, we realized the annualization of new residential and industrial business in Q1 that will temper as the year progresses. Adding Brown Wood, as an internal customer will have some negative impacts on our year-over-year sales dollars and volume comparisons, but we still expect better year-over-year industrial business due to some customer additions in 2023. Even though the pole market seems to be taking a temporary breather from the frantic pace in 2023, which I'll touch upon when I cover UIP, the overall backdrop for the industrial markets remains strong and should underpin our expected continued growth in this market segment in 2024 and beyond. From an operations standpoint, our new micronizing capacity has been completed and should begin its first production in May, which will help reduce operating costs in the back half of the year. On the raw material side, Kopper prices have taken a significant uptick in April and are up 17% thus far this year. This should not generally have an impact on our results this year as we're fully hedged for our 2024 requirements. However, it could complicate discussions for 2025 contract extensions as these higher costs will need to be passed on through the supply chain if they don't revert back to the price band in which they have fluctuated during 2023. And while we remain cautious on the demand outlook for the remainder of 2024, we're not adjusting our original expectations. If demand continues to be in line with our original expectations, we think we can generate at least a few million more in profitability above our original expectation for the year of $7 million and instead finished with EBITDA improvement of somewhere between $9 million to $11 million. Now moving on to our Utility and Industrial Products business shown on Page 25, both in the U.S. as well as globally, Q1 produced record first quarter profitability, although only nominally higher than the record Q1 in 2023. Excluding our entry into the Texas market, lower volumes had an approximate 7% impact on sales for the first quarter. Now we were able to make that up with $2.6 million in price. Some of our first real sales into Texas and better cost management at the plants to bring results in for the quarter slightly ahead of last year. Contributing to the better cost was the new drying capacity that came online in December, which enabled us to take more capacity in-house. The second half of the 2.5 million cubic feet of drying capacity is scheduled to come online in Q2 and will help our cost position further. The volume drop we experienced in the first quarter was not broad-based, but isolated among a segment of our customer base that panic bought in 2023 as the hot infrastructure market and its various funding mechanisms set the industry off on a buying spree. Now for those that exhibited more patients, they're sitting on a normal inventory level, and we're seeing regular order patterns. But those that are worried about treating industry bottlenecks affecting their projects widen their net of supply to ensure they got everything they wanted and a little bit more. Now these customers are now sitting on higher inventories they need to work through. That situation has been made a little harder about projects that have been slower to get off the ground due in some cases, the delays in grant funding and higher interest rates. Now whether it's a quarter or 2, demand levels will pick back up to where they were, and I believe that those with a strong network of assets like Koppers, we'll be in the best position to benefit. I want to continue to stress that the long-term fundamentals of this business remain strong due to the macro trends of aging infrastructure, grid hardening, broadband expansion, electrification and the expansion of renewable energy that will continue to drive a healthy demand for utility poles. Finally, on the UIP front. As I previously mentioned, we closed on Brown Wood on April 1 and have been familiarizing ourselves with their operations and customer base. This quarter, we'll be spent finishing some of their process projects and sorting out opportunities to redirect sales resources and open doors with new accounts. And while we expect this acquisition to contribute $15 million in EBITDA from a base business standpoint in 2025, meaning presynergies, we're conservatively modeling only $8 million into our 2024 results as we work to get that business fully integrated. Now our Railroad Products and Services business is summarized on Page 26. Despite the rail business contributing to our year-over-year increase in profitability in RUPS, higher operating costs and a worse-than-expected first quarter from our maintenance of way business prevented them from having an even more positive impact on results. Part of the operating cost increase resulted from weather-related impacts, while other increases came from higher labor costs in the form of head count, rates and overtime. The increased labor costs were driven by the need to rebuild inventories up from historically low levels brought on by the railroads decisions to defer purchasing during the hot hardwood market of 2021 and 2022. Now we're still continuing to pay literally for the decisions made by certain customers that despite our best efforts, we could not influence. One of the fundamental flaws of the current contract model that needs to change, as a critical supplier, we need to provide ourselves better protections against the wins of railroad purchasing groups, which we will do through the next contract cycle, or else we'll have fundamentally different relationships. At Koppers, we go to great pains to ensure that our customers receive top quality ties that will last for their expected life and provide a safe base for them to transport their goods. That comes at a cost. Certain railroads have understood the value of quality over price and have been willing to pay for it as demonstrated by their agreement to price increases, while also under contract to help us cover the historic inflationary cost increases all companies have seen over the past several years. Others have elected not to do so. As a result, we've revisited our business model to align it with our customers' true priorities. For some, that's quality and service. For others, it's pure price. To be clear, Koppers will not compromise safety or product quality, but we've probably been going too far to satisfy what the industry says it values, and we need to shift our focus and priorities to producing a product that's in line with what certain customers' behaviors say about what they really value, which is price. As you might be able to infer by my comments, even though we realized some pricing benefit in Q1 from adjustments that went into effect throughout last year, we still haven't been able to reach an agreement with all of our contracted customer base. So we're going to begin approaching things from the other side of the income statement and go hard at costs, which means that we won't be doing anything that isn't explicitly called for under our contracts. In the meantime, we continue to explore other uses for our treating assets so that we can get back to earning our cost of capital on our investments if we can't figure out a way to make it work with certain real customers. As for time volumes, demand met expectations in Q1 and will still be better than 2023, although slightly less than original projections. Commercial demand remains as robust as it's been in many years and is still expected to be a strong contributor to 2024 results. Finally, our maintenance away business detracted from our Q1 improvement by over $1 million in EBITDA and will be a net negative to our year-over-year results for the remainder of the year, but to a lesser extent than what was seen in the first quarter. In February, we projected $12 million of year-over-year improvement for our Rail plus utility or RUPS business. Our current projections are being modified to a range of $10 million to $18 million of improvement in EBITDA from 2023. Now that range includes $8 million of net contribution from the Brown Wood acquisition, which would imply a $2 million to $10 million reduction of our base estimate, driven by lower projected sales volumes in the rail business combined with the localized excess inventory in the utility business. Finally, on to the CMC business, which is summarized on Page 27. Despite what looks like a poor first quarter compared to last year's Q1, we actually only finished $3 million in EBITDA off of our expectations for global CM&C. And while Europe and Australia came in slightly better than expected in Q1, North America drove the negative variance. Even with higher talicanhydride volumes, which received a boost due to backfilling for another producer's outage, we endured higher plant costs due to weather-related unplanned downtime early in the year, higher raw material costs working their way through inventory and lower pitch volumes and plant throughput. And Pitch volumes and throughput will likely be an issue throughout the year, so we need to reduce cost to offset that headwind, which we're in the process of doing. We're projecting some raw material cost relief beginning in Q2, which will work its way through cost of goods over the remainder of the year, and we're working hard to see if we can reduce our raw material costs further. We also expect a continued benefit from elevated salacanhydride volumes to last into the second quarter, which will provide at least a short-term benefit. For the remainder of 2024, given the Q1 shortfall and lack of end market visibility beyond the next quarter or 2, we're bringing our full year EBITDA expectations for global CM&C down to $5 million to $10 million below 2023 compared to our original projection earlier this year of EBITDA remaining flat for this segment. We believe that the aluminum markets in the U.S. have hit their trough and we will see improved demand sometime in the not-too-distant future. We just can't say exactly when. The recent momentum around tariffs on steel and aluminum will have a positive impact on our business as it helps drive more U.S. production of those materials. Longer term, Century Aluminum's announcement of their intention to build a new aluminum smelter in the U.S. is great news for U.S. manufacturing and a positive sign that there will always be a critical need for primary aluminum production in the U.S. and therefore, a need for copper's carbon-based products. Moving to our 2024 guidance on Slide 29. We're maintaining consolidated sales growth of 4% to 5%. Up sales overall are projected to see $160 million in top line increase with contributions from Brown Wood and higher sales in RUPS, partially offset by a short-term pullback in utility volumes. PC sales are forecasted to be flat year-over-year and CM&C sales are estimated to decrease by $60 million due primarily to price and volume declines in carbon pitch, partially offset by volume increases in talicanhydride. Overall, our sales forecast for 2024 is approximately $2.25 billion compared with $2.15 billion in 2023. On Slide 30, we're now targeting a range of $265 million to $280 million in adjusted EBITDA for 2024, which includes $8 million from the Brown Wood acquisition. While we expect CM&C to show definite improvement for the remainder of this year, making up the first quarter shortfall will be difficult unless there is an uptick in our end markets before year-end. We're pursuing several initiatives for long-term improvement in CMC, but most will not materialize until 2025. All options for improving the CM&C business are on the table and decisions will be made in short order. On the positive side, we're projecting that our PC business will sustain its first quarter outperformance through the rest of the year and likely add to it. On Slide 31, a strong contribution from operations, including the Brown Wood acquisition to adjusted EPS will be offset somewhat by depreciation and amortization and interest, which are both coming in a little higher than originally forecast. For the year, we expect to finish 2024 with a range of $4.10 to $4.60 per share with the upper end of that range representing a new high for Koppers. On Slide 32, we're reducing our capital spending estimate to a range of $80 million to $90 million in 2024 compared with $116 million in 2023 on a net basis. Required spending on maintenance and