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Basic Materials - Chemicals - Specialty - NYSE - US
$ 36.46
-2.93 %
$ 739 M
Market Cap
10.36
P/E
EARNINGS CALL TRANSCRIPT
EARNINGS CALL TRANSCRIPT 2021 - Q2
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Operator

Good morning, ladies and gentlemen. Thank you for standing by. Welcome to Koppers Q2 2021 Earnings Conference Call and Webcast. At this time all participants are in a listen-only mode. Following the presentation, instructions will be given for the question-and-answer session. Please also note today's event is being recorded.

At this time, I'd like to turn the conference call over to Quynh McGuire. Ma'am, please go ahead..

Quynh McGuire Vice President of Investor Relations

Thank you, and good morning. I'm Quynh McGuire, Vice President of Investor Relations. Welcome to our second quarter 2021 earnings conference call. We issued our press release earlier today. You may access it via our website at www.koppers.com.

As indicated in our announcement, we've also posted materials to the Investor Relations page of our website that will be referenced in today's call.

Consistent with our practice in prior quarterly conference calls, this is being broadcast live on our website, and a recording of this call will be available on our website for replay through November 6, 2021. At this time, I would like to direct your attention to our forward-looking disclosure statement seen on Slide 2.

Certain comments made on this conference call may be characterized as forward-looking statements as defined under the Private Securities Litigation Reform Act of 1995.

These forward-looking statements involve a number of assumptions, risks and uncertainties, including risks described in the cautionary statement, included in our press release and in the company's filings with the Securities and Exchange Commission.

In light of the significant uncertainties inherent in the forward-looking statements included in the company's comments, you should not regard the inclusion of such information as a representation that its objectives, plans and projected results will be achieved.

The company's actual results, performance or achievements may differ materially from those expressed in or implied by such forward-looking statements. The company assumes no obligation to update any forward-looking statements made during this call. References may also be made today to certain non-GAAP financial measures.

The company has provided with its press release, which is available on our website, reconciliations of non-GAAP financial measures to the most directly comparable GAAP financial measures. Joining me for our call today are Leroy Ball, President and CEO of Koppers; and Mike Zugay, Chief Financial Officer. I'll now turn the call over to Leroy..

Leroy Ball Chief Executive Officer & Director

Thank you, Quynh. Good morning, everyone. We'll start on Slide 3 where there's a save-the-date for our upcoming Investor Day scheduled to be in Pittsburgh on Monday, September 13, starting at 9:00 a.m. Eastern Time.

Now while there will be an option to join the meeting remotely, we hope that the current developments regarding COVID tamp down enough so that you feel comfortable enough joining us in person for this event.

Of course, we'll continue to closely monitor health and safety guidelines regarding the COVID-19 pandemic, and we'll have appropriate safety protocols in place. Invitation with specific details of the event will be distributed in the coming weeks. Now as mentioned, we're also providing remote option to attend.

So the Investor Day event will also be accessible virtually through a live webcast to include video, audio and presentation slides. And for those attending virtually, there will be an opportunity to participate in real-time with the question-and-answer session following the formal presentation.

We'll also provide a replay of the webcast on our website following the Investor Day event. Now let's move on to Slide 5.

Koppers continues to serve in an essential role, such as keeping railroads safe so they can transport critical goods, helping to provide power and connectivity to homes and businesses and keeping our infrastructure strong and reliable, both home and away.

Our team members take this responsibility seriously, and we are incredibly proud to do our part to keep the global economy moving and growing.

Now let's take a look at our Zero Harm activities and results, as shown on Slide 7, which details the changes in guidance recently outlined by the Center for Disease Control due to the rise in COVID-19 cases from the Delta variant. The Occupational Safety and Health Administration followed suit, directing all U.S.

employers to adhere to the CDC's updated guidelines, and we've communicated these updates to our employees and have adopted them at each of our applicable locations. The primary driver of mask requirements is now based on a county-by-county measurement of disease transmission rates.

A high rate, which is red or significant rate, which is orange, means masks must be worn by all individuals indoors, regardless of whether they've been vaccinated fully, partially or not at all, or whether they've already been infected by COVID-19.

Koppers has also updated our Zero Harm lifesaving role to reflect these new requirements as described on Slide 8. In the counties with high or significant infection rates, vaccinated employees must wear a mask in public indoor environments and unvaccinated employees must mask and social distance from others.

These same guidelines are in effect for employees returning to the office. However, vaccinated employees do not need to mask, if alone in their office. Intentional violations of life-saving rules could lead to disciplinary actions up to and including termination of employment.

Unfortunately, COVID is not going away quietly and with vaccination rates at our locations ranging anywhere from 22% to 76%, we need to continue to practice good behaviors to keep our people safe.

Another Zero Harm news, as seen on Slide 9, following delays due to the pandemic, we've begun reaching frontline employees directly by rolling out a series of Zero Harm in-person training workshops.

One of the first examples came when our Zero Harm trainer spent time with our railroad structures frontline employees in the Chicago area, conducting workshops, both in a classroom setting and in the field. Similar trainings have been conducted in Galesburg and Guthrie with more sessions scheduled for the third quarter and the remainder of 2021.

The idea, as always, is to illustrate and illuminate specific steps to prevent exposure to unsafe conditions and practices, but also to an instill an epithet mindset, where every employ actively and intuitively is always looking out for other team members and placing safety first.

We continue to strongly promote employee vaccinations, addressing misinformation with a special video produced in partnership with the Allegheny Health Network here in Pittsburgh.

two expert physicians, neither of whom are affiliated with Koppers in any way, are featured in the video speaking about how the vaccines were developed and their safety and effectiveness. Our purpose in sharing this video is to help overcome any hesitation or concerns among our unvaccinated employee population.

In addition, our $250 vaccination incentive remains in place. On another note, the wildfires on the West Coast of the U.S. and Canada have continued their devastation and recently came close to our Koppers Ashcroft facility, forcing employees to evacuate.

Our operation was down for a total of 11 days as Wildcat Fire Services arrive to fight the fires and keep our people and our facilities safe. The men and women of Wildcat and other fire services like them are amazing, heroic and every other superlative adjective you want to apply to them.

We're so thankful for what they did for us and are relieved that our Ashcroft team members are safe. On Slide 10 through 15, we have a number of notable happenings that have occurred in the past quarter. And I won't go through them in any detail, you can do that on your personal time, if you'd like.

So in the meantime, I would like to turn the program over to Mike to discuss the second quarter results.

Mike?.

Mike Zugay

Thanks, Leroy. Let's start on Slide 17, that shows consolidated sales were $441 million, an increase of sales from $437 million in the prior year. Sales for RUPS were $196 million, down from $210 million. PC sales rose to $146 million, up from $137 million, and CM&C sales came in at $100 million, up from $90 million. Moving on to Slide 18.

Adjusted EBITDA for the first quarter was $66 million or approximately 15%, up from $60 million or 14% in the prior year. Compared to the prior year, adjusted EBITDA for RUPS was $12 million, down from $23 million. PC EBITDA rose to $35 million, up from $29 million, and CM&C EBITDA improved to $19 million, up from $7 million.

On Slide 19, sales for RUPS were $196 million and declined from $210 million in the prior year. This was primarily due to lower Class I crossties treating volumes and customers deferring purchases because of price increases associated with a temporary shortage of untreated crossties.

Some sawmills shifted their capacity to serve higher demand construction lumber. These decreases were partially offset by an increase in the crosstie disposal business. Moving on to Slide 20. Adjusted EBITDA for RUPS was $12 million in the quarter compared with $23 million in the prior year.

This was driven by lower treating volumes, which resulted in reduced absorption of fixed cost. We experienced lower volumes in our Utility business caused by transitioning the production from our former facility in Jasper, Texas to our Summerville, Texas plant. Also higher raw material costs impacted profitability.

A bright spot was our Australian Utility pole business, which achieved higher margins in Q2. On Slide 21, sales for PC were $146 million in the quarter compared to sales of $137 million in the prior year. In Q2, we experienced strong – continued strong international sales as well as price increases for copper-based preservatives in the Americas.

These positives were partially offset by lower treating levels in North America due to lumber treaters tightly managing their inventory as a result of high lumber prices. On Slide 22, adjusted EBITDA for PC was $35 million compared with $29 million in the prior year.

The higher profitability can be attributed to higher sales volumes, lower raw material costs from our copper hedging programs and ongoing strong demand in the home repair and remodeling segments. Slide 23 shows CM&C sales at $100 million for the quarter compared to sales of $90 million in the prior year.

The year-over-year increase was primarily due to higher pricing for carbon black feedstock in Europe and for phthalic anhydride in North America, partially offset by lower volumes of carbon pitch in North America, which was due to a temporary plant outage, lower pitch volumes in Europe and lower pitch pricing in Australia. Moving on to Slide 24.

Adjusted EBITDA for CM&C was $19 million in the quarter compared to $7 million in the prior year. This increased profitability was driven by higher product demand, favorable pricing in certain markets, strong operational efficiencies and the receipt of an insurance proceed.

As demand continues to recover, our efficient cost structure will continue to drive higher margins. Now let's review our debt and liquidity. As seen on Slide 26, at the end of June, we had $760 million of net debt with $330 million in available liquidity.

We continue to project $30 million of debt reduction for 2021 and expect to be at a 3.1 times to 3.2 times net leverage ratio by year-end. We remain comfortably in compliance with all debt covenants and have no significant debt maturities until 2024.

Our net leverage ratio dropped to 3.2 times at June 30, down from 3.5 times at December 31, 2020, and it also showed a significant decline from 4.5 times in the prior year quarter. Long term, our net leverage goal continues to be between two times and three times. With that information, I'll now turn it back over to Leroy..

Leroy Ball Chief Executive Officer & Director

Thanks, Mike. Now I'd like to give a little bit more color on each of our business segments, which includes some feedback from our customers and our suppliers. So starting with Performance Chemicals on Slide 28. The moment we knew was coming at some point in time, began actually occurring in the midpoint of Q2 as the U.S.

lumber market finally peaked and then began a precipitous descent. Lumber futures are currently trading at 1/3 of their peak from mid-May, and everyone is still a little skittish as to where things are going in the near term.

This has led to treaters and retailers trying to push their high-cost inventory through the system while working hand to mouth on replenishment, so a not to find themselves heavy on inventory on the wrong side of a dropping market.

And while you can never quite be entirely certain, according to our industry contacts, we're at or near the bottom of this curve. And it's correct and the treaters are expected to gradually increase their buying and treating activity within the next month.

To provide some perspective, while our Q2 was a record sales and adjusted EBITDA quarter for PC, we did see a 17% drop in sales from May to June and even more pronounced drop in EBITDA for that period as business pulled back.

Q3 thus far has been more of the same, but what we are being told is that as lumber pricing moderates, and people get back from their vacations, demand is expected to pick back up as DIYers and contractors push forward on their backlog of projects.

Also, we're generally seeing favorable demand in 2021 from our international markets, and they will exceed their pandemic effective 2020 results, which will help offset some of the reduced demand that we're seeing in North America currently. In terms of gaining market share, we're seeing customer consolidations in 2021.

It should present new volume growth in the fourth quarter of this year and into 2022, supported by our continued investments in capacity expansion. From an overall macro standpoint, we're seeing favorable trends that continue to benefit our PC business overall.

Existing home sales in June increased 1.4% from May, marking sales higher than prior year by 22.9%, with all four major U.S. regions experiencing double-digit year-over-year gains according to the National Association of Realtors.

The leading indicator of remodeling activity states that spending on home renovation repairs will reach 8.6% annual growth and surpass $380 billion by mid-2022.

And in July, the Consumer Confidence Index stands at 129.1, the highest level since February of 2020, with consumer spending expected to support robust economic growth in the second half of this year. Looking at the international markets on Slide 29.

We're working to expand PC sales in overseas markets like Chile, Brazil and others, even as Europe continues to deal with regulatory and supply chain issues. We do expect copper costs to be higher year-over-year for mid-2022 and beyond, but we remain relatively protected with current hedges in place.

Now if the price of copper does not decline to pre-pandemic levels over the next year, then significant pricing adjustments will need to be put into effect to account for the increase in cost. Slide 30 highlights our UIP business, where there's a lot of transition happening.

We've been working hard to bring our Summerville, Texas treating plant up on pole production as we exited our operating agreement for the TEC Jasper, Texas plant. We shipped our first poles out of Summerville during the second quarter and are beginning to build our business organically in the Texas market, which has a lot of upside.

We expect demand to remain strong in the U.S. and Australia throughout the balance of this year, but we will likely experience some limited sales decline due to our Texas transition. The good news is the sales that are being displaced, were low-margin business.

So therefore, EBITDA should improve as we begin building a bigger book of business for Summerville. We benefit from the fact that utilities need to maintain their infrastructure to avoid service interruptions, a need brought into sharper focus as more people choose to work remotely.

And as such, infrastructure is spending for improving broadband availability and the utility grid is projected to increase. Demand is also expected to increase for poles among U.S. utilities for project work and upgrades that were delayed by the pandemic.

Piling business also is opening up with new construction in the Mid-Atlantic region, which will provide additional opportunities. Wood supply remains strong and pricing steady even as transportation costs increased due to rising diesel fuel costs and lack of third-party trucking.

We're working to pass our inflationary cost increases on, but are currently behind the curve and look to catch up as the year progresses.

And with production of Penta ceasing by year-end, we're capturing market share among customers transitioning to new preservatives by converting our facilities from penta treating to CCA and other wood preservatives.

We're currently in the middle of a conversion at our Vidalia, Georgia plant, and should have it back online by the end of this quarter with the conversion of our advanced Alabama plant lined up next.

In Australia, wildfires have provided a solid demand for poles as utilities need to update an aging network and infrastructure, plus the lack of availability of hardwoods has opened opportunities up for us to market our pine pole alternatives.

There are a number of contributing factors to this year shaping up to be one of the better years our Australian pole business has ever experienced. Moving on to our railroad products and services business on Slide 31. I would say I'm generally more pessimistic about the year compared to where I was last quarter.

The pandemic has had an effect on every market it seems, and the effect for this portion of our business has moved from a positive in 2020 as more track work is getting done online with less traffic to a negative in 2021 as pandemic fuel demand for other products produced by sawmillers has pushed up the pricing to get adequate levels of untreated material for crossties to a point where it's affected their buying patterns.

We've experienced this phenomenon a couple of times over the past seven to 10 years, and we'll need to ride it out as supply demand either normalizes, crosstie pricing moves up or some combination of the 2. Now on the plus side, this is temporary, and we believe will correct itself, but we'll probably not see that until we get out into 2022.

We're continuing to work on securing Class I contract renewals in 2021 with a focus on improving utilization at our facilities.

Feeding into those plants is the ongoing expansion at our North Little Rock, Arkansas plant, which is seeing some delays due to COVID, but we have still made tremendous progress and should be substantially complete in early 2022. For now, the data from various industry experts are supporting various growth projections longer term.

The Railway Tie Association, for example, forecast 2021 demand for crossties at $18.9 million or four percent – 4.7% growth and $19.5 million in 2022 or 3.2% growth, driven by the commercial market. The American Association of Railroads reports total year-over-year U.S. carload traffic increased 9.4%.

Intermodal units increased 17.5% and combined carloads and intermodal units increased by 13.7%. The AAR added that significant investments have made the industry more adaptable and better able to adjust operational and market conditions. Koppers wood preservative technologies are central to those network improvements.

Slide 32 outlines our maintenance-of-way segment, where we've accumulated a 50% higher backlog than prior year projects and railroad structures in 2021. This is expected to provide further improvement to profitability as our pipeline of opportunities remain strong.

This is another area where the labor shortage and turnover has hurt performance and efficiency. We're working to address a lack of personnel and a relatively new workforce with more crew members anticipated in the second half of the year, but this continues to be a significant challenge.

We're continuing our efforts to expand our crosstie recovery business to additional Class I accounts, introduce other value-added services, lower costs and increased efficiency for our railroad customers. With all these strategies in place, we expect EBITDA improvement in the second half of 2021 for the maintenance-of-way business this year.

On Slide 33, we see a favorable outlook for our Carbon Materials and Chemicals segment, thanks to expected growth in manufacturing, including the auto, steel, aluminum and carbon black industries.

Light vehicle production worldwide is expected to grow 50% in the second quarter according to IHS Markit, but supply issues around semiconductors have not been resolved.

Natural disasters and a factory fire in Japan, along with spread of COVID-19 and a lack of vaccine in certain world areas have combined to delay semiconductor capacity, catching up with demand until early 2022.

Nonetheless, we expect overall EBITDA growth for CM&C as well as slight margin expansion in 2021, thanks to a business model that consistently delivers low to mid-teens EBITDA margins through the economic cycles, as evidenced last year throughout the pandemic. In North America, a strong steel market as tar production in line with pre-COVID levels.

However, due to an overall short call to our market and healthy end market demand, North America will continue importing tar from Europe to meet our customer demand. Also pitch demand is strong and pricing is favorable.

Phthalic anhydride demand is recovering and expected to return to normal in 2021, while naphthalene and orthoxylene availability is relatively back to normal now. These factors, combined with our streamlined global CM&C footprint support ongoing reinvestment in our Stickney facility to improve reliability and reduce costs.

Slide 34 describes conditions in our European markets where tar prices are up due to higher oil pricing as well as competition from the carbon black industry. Pitch demand is down in Central and Southern Europe, while demand and prices for naphthalene and CBF are high.

In Australia, tar and pitch supplies and prices are relatively normal levels, and we are benefiting from higher export pricing for pitch from China and oil price increases, along with high demand and favorable pricing for naphthalene and CBF.

On Slide 36, our sales forecast for 2021 remains in the range of $1.7 billion to $1.8 billion compared with $1.67 billion in the prior year. Due to improved end market dynamics, CM&C is expected to see a seven percent to 15% top line increase this year, while both RUPS and PC could be anywhere from two percent to three percent positive or negative.

On Slide 37, we're holding our EBITDA projections for 2021 to a range of $220 million to $230 million compared with $211 million in the prior year.

The biggest change from last quarter is a reduction in RUPS guidance due to lower untreated tie purchases and its impact on sales and absorption and a corresponding increase in CM&C due to strong macroeconomic drivers supporting healthy demand of our product portfolio over the remainder of the year.

On Slide 38, the EBITDA estimate to adjusted EPS guidance of $4.35 to $4.60 per share is unchanged from prior year's quarter – from prior quarter's guidance and compares favorably to the prior year adjusted EPS of $4.12.

Finally, on Slide 39, our capital expenditures were $60.9 million year-to-date through June 30 or $55.8 million, net of the $5.1 million in cash proceeds.

We remain on-track to spend a net amount of $80 million to $90 million on capital expenditures, with half of that dedicated to growth and productivity projects that are expected to generate $8 million to $12 million of annualized benefits.

In summary, I continue to have confidence in our ability to deliver significantly better financial performance this year, now that we're through the first six months of 2021, but the effects of the pandemic continue to impact markets in ways that we're still trying to digest and make sense of for the longer term.

Beyond this year, I remain excited about the many opportunities we have to further build upon our integrated business model, focused on wooden infrastructure and looking forward to sharing the details of how we believe we can continue to take Koppers to over $300 million of EBITDA generation by the end of 2025 at our upcoming September 13 Investor Day.

With that, I will open it up for questions..

Operator

[Operator Instructions] Our first question today comes from Mike Harrison from Seaport Global. Please go ahead with your questions..

Mike Harrison

Hi. Good morning..

Leroy Ball Chief Executive Officer & Director

Hi, Mike. Good morning..

Mike Harrison

I was wondering if we could revisit some themes in the Performance Chemicals business. It seems like there's really a lot going on there between you guys talking about the kind of the peaking of North American demand or U.S. demand and the negative impact of lumber price volatility leading to some destocking.

It sounded like you are expecting your volumes at least to maybe pick up as we get into the fall and people come back from summer vacations or whatnot, even though you saw this decline from May into June.

So maybe if you could give us a little bit more color there, and I guess, talk about how you're feeling about underlying remodeling activity and demand levels into North – into next year in North America right now?.

Leroy Ball Chief Executive Officer & Director

Sure, Mike. Yes, I'd say that everything that you basically described is how we're seeing things.

And that's how we described them, I guess, in the prepared comments, right? It was – we knew that this could not be a continual ride to the top, right, and that it would have to moderate and drop at some point in time, not knowing how far the drop would be, nor how fast.

But we knew it was coming at some point, right? And I think what – just reached a point where pricing got so out of whack, and things started opening up in North America, which provided people opportunities to do things they haven't been able to do in a little over a year.

So it's a lot easier to have projects done when you're sitting at home with nothing else to do and nowhere else to spend your money. This year, the combination of higher prices and other options, I think, is what ultimately led to pricing starting its drop there as we started to head into the summer season.

So when that happens, and we've talked about this really over the last four quarters. And we did see this to a much lesser degree, I think, a couple of years back.

When you see a rapid increase in the lumber markets like we've seen, whenever it begins to drop, your traders and your retailers tend to stand on the sidelines until they can see that bottom out a little bit or reach some level of stability where they feel more comfortable, again, going back and building a little more inventory.

So you can't afford to get caught with too much treated product in a market that is falling significantly. We've already seen where there's several companies in the industry that took significant write-downs during the second quarter due to that significant drop in the higher levels of inventory that they might have had on hand.

So that works its way back through us, obviously, as they're pulling back on treating and trying to get their higher cost inventory push through the system. So we saw that for half or a little over half of June. We saw it in July, and we're experiencing in the early parts of August.

What we've been told is some activity is – we are starting to see the rekindling of some activity already beginning to pick up. Again, this is a temporary phenomenon.

And as people, we believe, get back from vacations and the summer season ends, kids get back in school, people are back at home, that, again, this backlog of projects that exist – and oh, by the way, with the price of lumber dropping significantly, it makes it a lot more conducive to people resuming their projects.

So we do believe and do expect by the time we get to the end of this month, that demand will pick back up again. It's kind of baked in really to our forecast at the beginning of the year.

I remember catching a little bit of flack when we gave our initial guidance coming into the year, which we ultimately ended up raising last quarter and maintaining this quarter, but people were wondering why with things opening up, we weren't more aggressive in terms of our expectations for the year.

But one of the reasons we weren't is we figured this was going to happen at some point in time. We didn't think that the PC market and the residential lumber market could continue unabated throughout the entire year.

So I feel good with the fact that we're able to maintain our guidance at this point and not have to reduce it as some other companies have had to do, right, because they've factored in that significant level, those significant levels of demand throughout the entire year. But that's where we see it right now, Mike.

It is down for July, it was down for a good part of June, and it will be down for at least part of August, but we expect things certainly to pick up by the time we get to September one..

Mike Harrison

And at this point, is it still too early to say what remodeling activity is going to look like and demand could look like in the next year?.

Leroy Ball Chief Executive Officer & Director

Yes. I mean, the forecasts are all strong. I mean, again, there is a back – there is still a big backlog of projects.

And I think the fact that pricing has moved down is only going to, I think, provide greater assurance that those projects are going to get done and maybe even more getting additive, some people were standing on the sidelines as pricing moved up in the way it did.

So I think there's still some general optimism as you move into next year that the market is going to remain pretty healthy..

Mike Harrison

Okay. And in the RUPS business, you mentioned higher raw material costs. And I think you explicitly mentioned transportation costs, but you guys have a lot of materials that you back integrated into in your other segments.

Can you just remind us how that transfer pricing works for creosote and the CCA that you sell internally? And I guess, outside of the transportation, what other material costs were you seeing impacting your RUPS business?.

Leroy Ball Chief Executive Officer & Director

Yes. For RUPS, it's really in the untreated crosstie market.

That's where it's at, right? We're at levels of purchases that are anywhere from 25% to 30% down year-over-year, on the untreated side, because the market for other uses of hardwood have pushed saw millers to producing other product, which, again, they'll produce what you want if you're willing to pay the price to have that done.

And so it's pushed the market to have crossties up a good bit. And the industry, in general, the rail industry in general has been reluctant to really aggressively move up in line with that. So we're only able to get a certain proportion of what they really would want or need to be putting on the ground to get air seasoned.

Trucking, in general, right, and labor, both trucking and labor, and I'm not talking about just labor for truck drivers, but labor in general is an issue that we are seeing. And again, you're probably hearing it from a lot of the companies that you follow that is an issue.

We're fortunate in some respects that we do have our own trucking fleet for Performance Chemicals and for UIP and in our maintenance-of-way business. We do not operate our own fleet in RPS.

Much of what we do there gets moved by rail, but there is pieces that – in terms of product that's getting moved by truck, and we all have to rely upon third-party carriers and pricing is moving up. There's no question about it. We're seeing it across the board. So it's worked its way in to that business and affected it.

But the lion's share of our issues that we're dealing with right now is just getting untreated product and on the ground..

Mike Harrison

All right. And then last question for now is on the repurchase authorization.

Can you talk a little bit more about your expectations for timing with your debt level currently still above that two times to three times target? And then I think the press release mentioned a signal from the Board about consistent free cash flow generation and the confidence level there.

I was curious how the Board viewed a repurchase authorization against the establishment of a regular dividend going forward?.

Leroy Ball Chief Executive Officer & Director

Yes. I think the way that the Board view this is – there's a lot more flexibility in a repurchase program. And as we've continued to make solid progress on generating cash flow to reduce our debt, it's opened up the door for more opportunities for us to deploy capital in different ways.

So we've established this program to essentially give us the option to the extent that our shares remain undervalued, and we continue to make the progress that we're making in our cash flow generation and overall debt reduction.

Dividend, we continue to look at dividend as an option, but dividend is one of those things where when you make the decision, when we make the decision to reinstitute that, that's something that is going to be recurring, and I think to a large extent, expected to continue to grow.

So we want to be – we are very thoughtful about how we approach this, but this one seems a little easier to take on at this point given that we're not obligated to repurchase shares if we don't feel – if we feel that we have better opportunities to deploy that capital, but this gives us the option to be able to do it, and it opens up a bigger window for us as our old share repurchase program didn't have a whole lot left on it at this point.

So that's my comments on sort of our Board's view of it..

Mike Harrison

All right. Thanks very much..

Leroy Ball Chief Executive Officer & Director

Very well..

Operator

Our next question comes from Chris Howe from Barrington Research. Please go ahead with your questions..

Chris Howe

Good morning, Leroy and Mike Congrats over to Jimmy on the announcement this morning. And some of my questions have been answered, but I kind of picked up something here on Slide 30.

You mentioned the projected infrastructure spending for improving broadband availability; we kind of have a sense of the investment that's being made in broadband with the rural digital opportunity fund and other things out there.

And as we consider infrastructure spending also in the context of some of your other businesses, some of your non-core assets that you've talked about before having done well, perhaps there's some benefit as funding goes toward things like bridge repair, et cetera?.

Leroy Ball Chief Executive Officer & Director

Yes. There's no question, I think, that with the focus on spending and strengthening the global infrastructure and especially with what's going on here in the U.S. around that, that will absolutely have a benefit on our business model, right, which serves many, many of those markets.

So the efforts to expand broadband, to harden the infrastructure, strengthen the infrastructure there, I think we'll absolutely see benefits from that in our UIP business. We certainly expect we'll see benefits from those bills and really each of our business segments; they all touch on that in certain ways. The Devil is always in the details.

So getting the bill passed and seeing where the money is going to be flowing is going to be key. But we like where we're positioned in terms of how our businesses are involved in many of those markets that should see some money flowing to it..

Chris Howe

Okay. That's helpful. And then moving to the PC segment. You mentioned the challenges right now with lumber pricing and the sell-through of inventory as these prices have declined. But you also mentioned some other markets like Chile and Brazil.

Perhaps, can you talk about some of the external opportunities outside of what we know in the market today?.

Leroy Ball Chief Executive Officer & Director

Okay. I mean, we often – we spend most of our time in that business, talking about the North American business because it is the lion's share of the business, both from a sales and an earnings standpoint. But the other markets internationally are – they're nice markets. They're just smaller at scale.

We're pretty strong in South America as it is, but we can do a lot to strengthen our cost position down there. And so we're looking hard at adding capacity, adding our own capacity on the ground down in Brazil.

And so we're hopeful that over the next, say, 12 to 24 months that we'll be in the business of actually producing product down there into what has been a rapidly expanding market. So there's a lot of benefits there. On the European side of things, we – that's the one market where we're a second-tier player and have opportunities to grow.

So there's been a lot of change over in the European market in terms of transition from – out of certain products, and we've seen certain of our products not get registration – not get their registrations extended, and it's caused us to look at and move into other product categories.

What we're hopeful for is that we will be able to introduce our MicroPro product in a big way, a bigger way over in Europe. And if that's successful, we think we can make inroads in capturing market share there as well. Australia and New Zealand is a very mature market. We hold strong positions as it stands there today.

Over in that area of the world, it's really all about managing our cost profile and looking at selective opportunities to possibly pick up additional business, but it's not necessarily a growth market, certainly, we've seen it here in North America and really South America as well..

Chris Howe

Okay, Thanks. The approach that you're taking in Latin America, I'm just referencing some comments that have made – have been made in the past, just about the different competitive dynamics, perhaps some competitors treating the business as more of a noncore part of their business.

Is that a response to kind of what you're seeing in the market there that there's some low-hanging fruit for Koppers?.

Leroy Ball Chief Executive Officer & Director

Potentially. I mean, and some of that, I think we may have already been able to pluck in terms of the low-hanging fruit. But there's some strong local competitors down there as well.

But for us to really improve our overall position, we have good products, good technology, but we don't have a solid operating base that's really under our own control in that space. And so that's an area where we think we can really move the needle in terms of improving our market footprint and cost position.

And again, when you think of the overall PC picture, the improvements there are still going to be dwarfed overall by North America, because North America is just such a huge market, but it will be meaningful for that business line..

Chris Howe

Okay. Just one last question, if I may, and then I'll get back in the queue. Just with the dynamics that we're seeing across all types of companies. You mentioned the labor shortage and other things in the environment.

Is there a way to kind of size the push and pull dynamics of orders in the quarter? And kind of what you're seeing there in terms of how that may impact how backlog is realized coming – soon in the quarters to come?.

Leroy Ball Chief Executive Officer & Director

Which particular market or business are you referring to?.

Chris Howe

Just across the business, if there's a way to size kind of what impact the current environment may have on orders that were deferred?.

Leroy Ball Chief Executive Officer & Director

Yes. I'd say for us, we're not really dealing with deferral of orders as a result of the issues that we're seeing in the labor markets. We're managing that in really our core businesses.

Where we're getting really impacted by labor, I mean – I'll just say, in some cases, our plant managers are magicians in terms of being able to manage through some of the shortages in labor that they have been experiencing. But where it really hits us is on our maintenance-of-way side of business where we have crews out.

And when you're experiencing a tremendous amount of turnover and you're having difficulty getting others to come in and take roles, it makes it incredibly difficult to gain any momentum and efficiency in operations because you got to spend a lot of time on-boarding and training, and those are inherently dangerous roles to begin with.

And so you can't just take somebody, hire them on day one and throw them out there on a bridge. So that's where we've seen probably the biggest impact in terms of our impact on efficiency and profitability. And the other areas, it hurts.

And if you talk to any one of our plant managers, they'll tell you they wish they had a certain amount of more positions filled, but they're working around it..

Chris Howe

Okay. Thanks for taking my questions..

Leroy Ball Chief Executive Officer & Director

Thank you..

Operator

Our next question comes from Liam Burke from B. Riley FBR. Please go ahead with your questions..

Liam Burke

Good morning, Leroy. Good morning, Mike. Leroy, you broke out the – or you have been the productivity-enhancing CapEx that will generate future EBITDA.

Could you give us a sense of the timing? You put out a $25 million for the first half? How quickly does that investment follow through?.

Leroy Ball Chief Executive Officer & Director

A second there, Liam, I'm catching up with you. So – okay. So yes, so a good portion of the $25 million that you see that we've outlined in the first half, a good portion of that has gone into the North Little Rock expansion, as well as some dry kilns that we've put in to our UIP locations.

So from the dry kiln standpoint, we'll start to see some benefits from that in the second half of the year. In terms of the North Little Rock expansion, we're not going to see anything on that until we get out into 2022. So – and that's what we try to outline in terms of the EBITDA expectation from those investments that we're making this year.

The lion's share of that is stuff that's going to be realized heading out into next year..

Liam Burke

Okay. Great. And you mentioned on the Summerville plant consolidation that there was a – affected the sales of utility poles. But you also mentioned that those sales lost were lower margin.

If I'm looking at the combined full capacity activity, is that – are you expecting to see better margin out of the product?.

Leroy Ball Chief Executive Officer & Director

Yes, no question about it. So the business model that we were operating in Texas was one where we were operating a site location for the Texas electric co-ops, and that was in Jasper, Texas. So we had limited ability to really move our profit levels up on the sales that were running through that facility.

There were – and so for us, it made all the sense in the world to be doing production at our own plant, right? And we treat crossties in Summerville; we already have assets on the ground there. We have extra cylinder space, and we can gain some economies of scale there.

So that's why we ultimately ended up getting out of that particular arrangement and moving to try and build our own book of business at Summerville using assets that we already have in place and deployed.

So as we continue to build that book of business and gain some volume there, we'll benefit from the economies of scale and operating our own location, Liam, and we'll see better margins as a result..

Liam Burke

Great. Thank you, Leroy..

Leroy Ball Chief Executive Officer & Director

Yes. Thank you..

Operator

Our next question comes from Chris Shaw from Monness, Crespi. Please go ahead with your question..

Chris Shaw

Good morning, Leroy.

How you doing?.

Leroy Ball Chief Executive Officer & Director

Hi Chris..

Chris Shaw

Ask a little bit about that RUPS, specifically railroad ties side of the business. A couple of things, you said that this has happened before in terms of high lumber prices causing, I guess, a quick dip in demand for untreated ties and all.

Were you not seeing that like last – I guess, on the first quarter call around that time or this happened really suddenly? I mean I thought lumber prices were pretty elevated there.

Was it not expected back then at that point?.

Leroy Ball Chief Executive Officer & Director

Well, so you can't confuse the softwood market with the hardwood market, because they don't always run in sync with each other.

In fact, what's going on in the hardwood market has really been caused by what's going on in the softwood market, because it's created a greater – a greater demand for softwood at those elevated prices has really pushed saw millers to be more incentivized to cut more of that product.

And so again, to get them to cut the hardwood product, you're going to end up having to compete with that and pay more. We did see that in the first quarter. We talked about it in the first quarter, actually, that our – we were seeing our volumes starting to come down from prior year as a result of that impact.

I'd say the change from one quarter ago to now is that was sort of in the early parts of it. And what we weren't sure, again, with all the rapid ups and downs and changes as a result of the pandemic was whether that was going to be a short-term blip or something that might extend to be a little bit longer.

And so certainly, we've experienced it through here this second quarter and into the third. So it's going to take a little while to shake out, but we do think that by the time we head into 2022, maybe even by the time we get into the fourth quarter, we'll start seeing things pick up for us as, again, things start to normalize a little bit.

But nowadays, the difficult part is trying to figure out what is normal, right, because so much has changed and continues to change. And the short-term market shocks from what we've experienced this last year have been hard to predict. And what we're trying to do is just remain agile so we can adapt to them.

And so our folks are working on ways that we can try and secure our market for untreated product that we know we're going to have moving forward and to be – to do it at a competitive price that we can be compensated for. So in this market, it's all about trying to balance the risk with the opportunity.

And we like it as the fact that we're protected for the most part, from a cost standpoint, but the downside is, is we don't always control – we don't always control the decision to go out and get the product..

Chris Shaw

And does – the RTA forecast for growth this year, as you said is mostly, I think you said before, mostly, should be the growth coming from the commercial side of the business.

A couple of things there; are those, the RTAs in the beginning here, did they update those at all for what's happening during the year? And then secondly, has your – has the drop in sort of demand for the untreated ties, has it been any different between the commercials and the Class I, or is it pretty much across the board?.

Leroy Ball Chief Executive Officer & Director

Yes. So they do update that throughout the year.

Where the commercial business differs is that's the commercial business for the most part is a black tie model where we are going out and making the decision to buy the product and put it on the ground at whatever price with an expectation that we can obviously recoup that plus our margin on the sales side of things.

And you have that period of time of six to nine months while those ties are on the ground and air drying. So we do have an opportunity to be more aggressive in moving price up in that market to the extent we think that we can get that in pricing. We haven't yet seen that come through in terms of where the bidding process has been.

We're thinking that as things move forward here in the back half of the year, we'll start to see commercial pricing move back up, which will help support the justification of the higher pricing on the untreated side. But as it relates to Class I, even in a black tie model state, they're still giving a signal as to sort of what they want.

We're still somewhat protected on the untreated side of that business in terms of getting the signal from them as to where they want to be or where they're willing to be from an untreated standpoint. And so we use that as our basis to go out and ultimately buy the ties.

So it's a different dynamic, and once we see commercial pricing move up in a healthy enough way, I think we'll see some of that. We'll see some of the supply on the untreated side also pick up..

Chris Shaw

Got it.

And then can you just remind me on maintenance CapEx, what you guys think that is –assuming I have $50 million in my head and the core, do you – I forgot, have you talked about any bigger growth investment capital projects for next year at all for 2022?.

Mike Zugay

Chris, this is Mike. From a maintenance CapEx perspective, I think on a normalized basis, after we get away from some of these productivity improvements that we have in 2021 and 2022 from a capital perspective, they were in that $60 million to $65 million range per year for maintenance CapEx..

Chris Shaw

Okay. Great. Thank you so much..

Mike Zugay

You're welcome..

Operator

Our next question is a follow-up from Mike Harrison from Seaport Global. Please go ahead with your follow-up..

Mike Harrison

Yes, just a couple of extra ones for me. First of all, you noted an insurance recovery in the CM&C business.

Can you quantify how much that was?.

Mike Zugay

Yes. Mike, this is Mike. That was about $3.6 million in the quarter. What transpired in the quarter was we had a loss of production in – beginning in late March and extended into most of April and a little bit of May. So we have the negative losses in Q2, and we had that insurance reimbursement that helped us. It's about a 50% insurance reimbursement.

In total, what we had in – again, the latter part of Q1 and Q2 was basically a loss of about $9.5 million in profitability. We have a $2 million deductible on our insurance program, which dropped that down right around 7, a little over 7. And the $3.6 million was about half of what we expect.

We expect the other half of the insurance proceeds to be either in late this year 2021, although it may go over into January or February, that reimbursement in 2022..

Leroy Ball Chief Executive Officer & Director

And Mike, just to be clear, because we – that recovery is essentially replacing part of the profits that we lost as that plant was down for about a month or so. So there was business that was lost during that period of time. There are certainly costs that were incurred as a result of the plant being down during that period of time.

So I don't want you to think of that as sort of – I don't want you to think – we'd have pulled it out if it was a one-time item. It is a – we view that as a replacement of profits lost as a result of that plant being down..

Mike Harrison

So it's covering a loss that you had, but if you recover some more later in the year, it's definitely going to be out of period. Okay. That makes sense..

Leroy Ball Chief Executive Officer & Director

It will be out the period. But again, we were – our quarter, if we were running normally and did not have the event take place, there would have been some additional profit that would have been in the first quarter as well as in the second quarter..

Mike Harrison

Understood. Got it. And then last question I wanted to ask about, you mentioned in the Performance Chemicals business, the copper costs would be expected to be higher starting in mid-2022.

I guess, maybe just an update on your copper hedging activity for next year and maybe how we should think about the margin impact of those higher copper costs, maybe offset by some pricing that you expect to put in place?.

Mike Zugay

Yes. Mike, let me take a crack at this. The hedge price that ran through our P&L in 2020 averaged about $2.75 a pound. We have been all throughout the year, 100% hedged for 2021. And that P&L price running through the income statement dropped to $2.62. So we had a tailwind from $2.75 a pound to $2.62 a pound. Again, 100% hedged for 2021.

In 2022, we're about 70% to 75% hedged. And the price that we have hedged is actually creating a little tailwind for us as well in 2022 because that average price is $2.50 a pound. But again, we're exposed for 25% to 30% of our needs in 2022 that are currently not hedged. I hope that helps..

Mike Harrison

That's helpful. Yes, thank you..

Mike Zugay

You're welcome..

Operator

And ladies and gentlemen, with that, we'll conclude today's question-and-answer session. I'd like to turn the floor back over to President and CEO, Leroy Ball, for any closing remarks..

A - Leroy Ball

I just want to thank everyone for taking the time to participate on today's call. I really appreciate your continued interest in Koppers. Stay safe. Hope to see you at the Investor Day in September..

Operator

Ladies and gentlemen, the conference has not concluded. We thank you for attending today's presentation. You may now disconnect..

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