Good day and thank you for standing by. Welcome to Eos Energy Third Quarter 2023 Earnings Conference Call. At this time, all participants are in a listen-only mode. After the speaker's presentation, there will be a question-and-answer session. [Operator instructions] Please be advised that today's conference is being recorded.
I would now like to hand the conference over to your speaker today, Liz Higley, Director of Investor Relations. Please go ahead..
Thank you. Good morning, everyone, and thank you for joining us for Eos's financial results and conference call for the third quarter 2023. On the call today, we have Eos CEO, Joe Mastrangelo, and CFO, Nathan Kroeker. Before we begin, allow me to provide a disclaimer regarding forward-looking statements.
This call, including the Q&A portion of the call may include forward-looking statements, including but not limited to current expectations with respect to future results for our Company, as well as statements regarding our ability to secure final approval of a loan from the DOE or our anticipated use of proceeds from any such loan, all of which are subject to certain risks, uncertainties, and assumptions.
Should any of these risks materialize or should our assumptions prove to be incorrect, our actual results may differ materially from our expectation or those implied by these forward-looking statements. The risks and uncertainties that forward-looking statements are subject to are described in our SEC filings.
Forward-looking statements represent our beliefs and assumptions only as of the date such statements are made. We undertake no obligation to update any forward-looking statements made during this call to reflect events or circumstances after today or to reflect new information or the occurrence of unanticipated events except as required by law.
This conference call will be available for replay via webcast through Eos's Investor Relations website at investors.eose.com. Joe and Nathan will walk you through the Company highlights, financial results and business priorities, before we proceed to Q&A. With that, I'll now turn the call over to Eos CEO, Joe Mastrangelo..
resin supply and to make that resin supply U.S.-based, U.S.-sourced product; Electrolytes.
So electrolyte is around the R&D team simplifying our formula and then finding a large-scale mixer to be able to mix that electrolyte in a cost position that allows us to scale and then grapidite-felt, which is a very complex supply chain, and we're working this at multiple angles to be able to take this part, which is one of our last parts in the battery that's not U.S.
sourced and over time, develop a U.S. supply chain for this critical component to both increase our ability to grow and scale the Company, do that with U.S. manufactured material at a cost point that will remain -- will keep us competitive in the marketplace.
So, if we then go through and talk about where we are and how we're positioning the Company for the long term, really, we're at the stage where we're balancing multiple priorities while continuing to meet key customer commitments. First priority is always deliver for the customers and balance your priorities around how you do that.
When you think about where we are from a financing standpoint, where we are in order -- on orders growth and orders timing has been a little bit slower than what we forecasted. Therefore, from a financing standpoint, we haven't seen deposits come in at the same rate that we originally forecasted.
But we've gotten through the DOE process and and are now working on the closing requirements from the DOE loan, which will allow us to scale the Company.
At the same time that you're balancing these factors, you're then balancing the amount of working capital that you're bringing into the Company, therefore, the amount of product that goes out the door.
So as we're launching the Z3 product, we're looking at where the customer is in their project readiness, where we are in our product cost out time line.
So if you look at our time line, one of the decisions that we've made this quarter, which Nathan will walk through in more detail is to focus on getting a key project delivered in ERCOT over the course of 4Q into the first six weeks of 2024 and then cut in lower-cost products that everything we ship from the end of February, beginning of March on ships at a lower cost.
Rushing to shift things into the field that are not going to be utilized or not going to go online in a time period isn't smart for customers and isn't smart for EOS from the standpoint of the capital that it takes to build and put product out in the field.
And while we're doing that, this also allows leadership focus on delivery of the state-of-the-art manufacturing line. So we say state-of-the-art manufacturing line. I think many people just think about the equipment coming in from Wisconsin, from ACRO installing the line, turning the line on and then you start ramping production.
Well, inside of that, it's not just that manufacturability or that line itself. There's also developing a workforce.
We've been doing this over the course of the three-plus years that we've been here in Turtle Creek, but really, what we're doing now is as we're changing the way that we build the product, we've got to change the skill set of the employees that we have on the shop floor.
So, overloading production early on is going to detract from our ability to prepare the workforce for the new line coming on and starting to operate.
So we want to be able to manage and continue to build and put product out in the field for critical projects while training the workforce for the new way we're going to have to work when our new line comes in and is installed.
At the same time, our engineering, R&D and manufacturing team is looking at every core process of how we build our products and finding ways to simplify that and improve yield and improve quality.
The biggest thing that we've learned as we've gone through the semi-automated line, and we'll talk about this and Nathan will also mention this in his section is that the number one driver of a defect on the semi-automated line is operator error.
Operator error meaning the way that we flow material through the line and the manual operations that we have creates variability that goes away when the state-of-the-art line comes in. We've proven out that we can manufacture.
We've dialed in, if you will, the technology that we're using to build the batteries, but at the same time, we've got to look at that and say, in most cases, a human versus a state-of-the-art operation, the state-of-the-art operation operates at higher quality as you do material movement in some of the actual manufacturing processes.
So we want to make sure that we lower the scrap rates that we have by getting to the automated line faster and producing, if you will, less on the semi-automated line to deliver for key customers. At the same time, I talked earlier about supply chain development and the partnerships that we're building.
Inside of that are things like critical part qualification and wanting to make sure that the parts that hit the factory floor are of the specifications that we need and can go into production.
So when you take these three factors put them together, you really look at this and say, given the capital that we have and the investment that we want to make in expanding the workforce, we've got to take the people that we have and really focus them on those projects that are core and critical for the Company, getting a commercial project, a larger-scale commercial project installed in ERCOT, delivering on the utility customers 47 megawatt hour project while developing the new line and training the workforce to bring up suppliers.
So we're trying to balance multiple priorities here to scale the Company faster in the long term for profitable growth. So rather than focus on individual quarterly metrics as we go into 2024, we're looking at 2024 as a ramp year.
And we'll talk about this more in December, but we will ramp into production and ramp into the line and do that in a way that's prudent and effectively use capital. So let's go into a little bit more detail on operational scale and building capacity for manufacturing.
If we go to Page 8, we came up with a strategy that had three phases to it for how we wanted to scale manufacturing.
We wanted to first develop discrete manufacturing operations; second, implement a semi-automated line to really learn and see how material flows and understand our bottlenecks and then install and ramp up state-of-the-art manufacturing capacity.
When we go through each one of these phases, there's been lessons learned at each phase that's making us better for what we're trying to do in the third phase, which is scale up manufacturing.
The discrete operations, this was really moving from hand-built prototype product in our Edison facility that was tested and proven out to optimizing design and coming up with manufacturing processes that could scale.
Where we started on discrete automation, we've changed many of the core manufacturing technologies that we're using in that manufacturing line. So if you look at that picture under number one, that's how we integrate the bipolar single-piece stiffeners into the top or into the frame that we use to build the battery.
We changed that technology and went with a lower on the surface technology but lower cost technology that delivered higher quality.
And that's why we wanted to do that because if we would have gone in with a large automated line from day 1, you would have automated around a technology that wasn't optimized, wound up spending a lot of money and wind up with a line that could produce the quality that you want.
But really, what we did in this whole process was we took 50% of the parts out of the design, we found 25% savings on the injection-molded parts, and we truly mitigated our automation risk because we really understood how parts flow from the raw materials that come in from suppliers to a battery going into an enclosure and an enclosure going out in the field.
On the semi-automated line, the beauty of the way that we're running the semi-automated line is you can stand in our factory and look ACROss the line, and you could see bottlenecks.
Bottlenecks, not just of material, but also where people are gathering and when you look and you see these things, you should go and try to figure out what's happening, why do we have more people at this operation or why are we seeing material buildup at this station on the line.
And then you go in and run a lean workout and go through your lean processes and take cycle time out.
When you look at what the team has done here, we've taken the initial cycle time down from nine minutes when we started, we thought we had a theoretical cycle time of around five to four and a half minutes; the team is now running at three minutes to two and a half minutes of cycle time; all that happens because you can easily move things around.
The one thing that happens when you implement an automated line is you lose the flexibility to move equipment around and change material flow. This allowed us to do that.
It also allowed us to bring ACRO on-site with us, our supplier for the state-of-the-art line to watch how everything was happening, give us feedback on the discrete processes and the way that we're moving, but then take that learning and incorporate it into how we want to implement the automated line.
We were able and are able, as I said earlier, our number1 driver of scrap is manual operations. Over time, we've been able to drive that number down below 5%. It moves around a lot because, again, it's highly variable with the people that you have on the line.
And from where we were talking about shipping cubes in September, our output off the line has gone up 5.5x in the month of October. So we continue to learn and grow and execute. On the state-of-the-art manufacturing line, let me just move quickly to Page 9.
We're in the midst of executing on the state-of-the-art manufacturing line at the ACRO facility in Wisconsin. It's critical to note that there's 30 discrete processes that make up our state-of-the-art manufacturing line.
hat may sound like a lot to some people, but from the standpoint of what we're trying to do from product manufacturing, it is relatively simple, but it requires a lot of precision to make sure that you get quality off the line and achieve the output goals that we have as a Company. So we're being very thoughtful about how we work through this.
Right now, you see we're in the phase of working towards factory acceptance of the line in the ACRO facility.
So we are assembling these lines and the pictures that you see down the bottom are the actual EOS equipment being installed and we're starting to work individual stations and how you pick and manufacture and move equipment to then work through to get to the point where the line runs and we get a factory acceptance test and then the line comes to Turtle Creek, where we install it and then run a site acceptance test and then start manufacturing.
Question always would be, why not just do the factory acceptance that's right in Turtle Creek and skip the step of installing the line in Wisconsin? We've looked at that, and we continue to analyze ways to accelerate the schedule.
But the thought process behind what we're doing right now is to have access to the full range of technical expertise that ACRO has.
By doing that on their site, their experts walk out of their offices and go and look and fix and can react quickly to challenges as we're updating the line versus if we were to do it in Turtle Creek, you lose travel time and it would cost more from the standpoint of the travel and living to get the people to come and work on the lines.
So we feel like this is a faster long-term lower cost way of bringing the line up into production over time. Now Nathan talked -- Nathan will talk about how the size of the line is a little bit lower than the line -- than the subsequent lines that we'll be able to execute on, and that's just our way of ramping into the growth over time.
The good news is that as we look at this right now, we continue to seek ways to both accelerate the schedule and reduce the capital spend.
But we're looking at where we are right now and the performance that we're seeing in the semi-automated line and why it was so important to be able to do that semi-automated line that we believe that it will require less working capital to bring the line up and running.
Therefore, the original cost projections, there should be some favorability in that number over time as we work through the process.
We feel really strongly about the partnership that we have with ACRO and the way that we've been working together, and the progress that we're seeing and the work that's been done over the past 12 to 18 months to bringing the Z3 product to a product that can be produced at scale really is starting to show the promise here as we start working through this and a lot of the hard work, but behind-the-scenes things that you don't see, we'll start paying dividends as we bring that line on -- into production in 2024.
With that, I'll turn the discussion over to Nathan to walk us through a couple of core topics here and the Q3 financial results. Thanks for listening and look forward to Q&A..
lead generation; current pipeline; and backlog. We keep this page in the same format every quarter, so you all can just focus on the numbers in which you will see both growing market demand and average sales prices increasing from prior quarter.
Starting on the left side of the page is lead generation, which at the end of the quarter was $13 billion, representing 44 gigawatt hours of storage, up $2.2 billion from the prior quarter. As a reminder, we do not count lead generation in our current pipeline.
And generally, there is a lot of churn in this bucket as things move in, drop out or progress into our pipeline. Now moving to the middle of the page, we get to our pipeline, which is now at $11.6 billion, up $1.9 billion from the prior quarter.
The pipeline represents over 43 gigawatt hours with $10 billion in active proposals and $1.5 billion in signed letters of intent. During the quarter, we had one order moved from LOI into booked orders.
And shortly after the quarter ended, we signed a 1 gigawatt hour letter of intent with a developer in Texas, which you can see represented in the parenthetical eight gigawatt hours in LOIs/firm commitments here on the page. As mentioned on previous calls, an opportunity can progress into an order from any stage in the pipeline.
And while LOIs can be an important metric for us, we look at the pipeline holistically and in a portfolio of projects. In fact, some large utility names do not sign letters of intent, and you will see their projects move directly from active proposal into backlog upon receipt of a booked order.
We continue to see an improvement in the overall quality of our customer pipeline with the average price of new proposals in 2023 being up nearly 30% from 2022 and up over 40% from 2021.
With the continued movement to longer duration storage applications, we are seeing customers focus on the economic benefits, combined with the safety aspects of the EOS Z3 systems relative to some of the other options in the market. We are very encouraged by the trends that we are seeing in this regard.
Now, moving to the far right, the backlog stands at $539 million, representing over 2 gigawatt hours as of September 30. During Q3, we booked two new orders, one with Dominion Energy and then a small behind-the-meter project with a repeat customer.
We continue to see traction with utility names in our pipeline, and this recent order is an important milestone as we have been working with Dominion for over three years to get to this point.
This order enables us to showcase our technology to a top-tier utility and has also provided increased exposure to developers knowing that our systems are being selected by highly regarded utility names like Dominion.
Moving into our third quarter financial results; lots to be proud about in the third quarter with receiving the DOE conditional commitment in August and shipping the first Z3 customer cubes in September and being selected by Dominion for an important pilot project, but there is still a lot of work to be done, and the focus of the business is on successful implementation of the state-of-the-art manufacturing line and the path to profitability.
Revenue for the quarter was $0.7 million as we shipped the first Z3 cubes at the end of September.
Cost of goods sold for the quarter was $21.3 million, of which $11.2 million is noncash-related items, a decrease of $28.8 million compared to $5.0 million in the third quarter of 2022, primarily driven by lower shipments and corresponding revenue recognition as we began to deliver our first Z3 customer systems.
Approximately 40% of COGS was attributed to onetime noncash accounting reserve adjustments for project commissioning, warranty and inventory valuations. R&D investment was $3.2 million, a 28% decrease compared to $4.5 million in the third quarter of 2022, driven by a reduction in outside services spend.
$1.0 million or 31% of total R&D was noncash stock compensation and depreciation.
While some may expect R&D costs to decline now that Z3 is in production, we expect R&D to stay relatively flat or even increase slightly over time as the R&D team continues to assist with the implementation of the state-of-the-art automated line and is leading a number of product cost out initiatives, including increased system performance and the development of our homegrown battery management systems.
SG&A for the quarter was $13.1 million, including $3.7 million of non-cash items, which is $1.6 million lower than $14.7 million in the third quarter of the prior year, driven by decreases in outside consulting and professional fees. SG&A is primarily made up of personnel costs as well as external expenses related to being a public Company.
During the quarter, approximately 34% of SG&A was personnel costs, 28% was noncash items such as stock comp and depreciation and 24% was related to outside services, which includes accounting and fees supporting public Company operations.
Net interest expense was $9.4 million for the quarter, of which $3.7 million was cash and $5.7 million was noncash. The resulting operating loss was $37.8 million with a positive net income of $14.9 million. Lastly, I will give you an update on where we are with our full year Company objectives.
As mentioned earlier, a lot to be proud about in the third quarter with both receiving the DOE conditional commitment in late August and shipping the first initial Z3 customer cubes in late September, but clarity on timing around our financing has affected overall 2023 timing and original expectations that were set at the beginning of the year.
For our booked order target, we expect to come in below the previously announced outlook.
As we have stated, we believe there are three things that customers are waiting on before committing to a booked order; One, certainty around our financing; two Z3 cycling data from the field and three, formal and final guidance from the IRAs 10% domestic content bonus credit.
Since receiving the DOE conditional commitment, we have seen an increased level of engagement from customers, and we are continuing to progress these conversations and customer diligence and expect to see an increase in booked orders as we move forward.
We understand that some of these opportunities are being pushed out to the right a bit due to various reasons, including timing of DOE grants or securing other sources of project financing, but that should simply be a matter of timing as the interest and the demand for long-duration storage is there.
Our pipeline remains healthy, and we're confident that continued progress against the three items I mentioned earlier, will continue to move these discussions forward.
Compared to the end of last quarter, we increased our opportunity pipeline by $1.9 billion, and we continue to see the projects in our pipeline getting larger for longer discharge durations and oftentimes are coming from repeat customers.
We are very focused on streamlining the manufacturing process, producing batteries and delivering several critical projects in order to begin accumulating customer discharge data from the field. While we are now shipping initial Z3 orders, timing on the corresponding Z3 cycle data is dependent on customer installation and commissioning time lines.
And lastly, for the IRA domestic content bonus credit, it should no longer be a matter of if EOS customers will qualify, but it's a matter of understanding the total cost savings and the impact to overall customer project economics.
In working through the domestic content review and the validation process with the third party, we believe we will far exceed the domestic content threshold for our customers, which could translate into expanded financial benefits for many of these projects.
Now, moving on to revenue guidance, you may recall from our last earnings call that we expected revenue for 2023 to be back-end weighted in Q4.
We've previously shared that due to most of our revenue recognition occurring at the time of delivery as well as specific guidance in ASC 606, there could be risks of revenue shifting to the right and into next year. Our revenue recognition cadence varies depending on certain performance obligations unique to each contract.
As we have gained more visibility into the last quarter of the year, we made the strategic decision to focus on stabilizing the manufacturing line, partially delivering a key customer commitment and then reducing the Q4 production plan in anticipation of the cut-in of a number of product cost out modifications in Q1, which should result in lower unit costs.
This decision will result in some revenue being recognized in early 2024 rather than the fourth quarter. As Joe discussed earlier, the primary purpose of the semi-automated line was to optimize the manufacturing process while delivering on critical customer commitments.
As a result of balancing these priorities, we expect our 2023 revenue to come in below our previous $30 million to $50 million guidance.
I would like to highlight that this change in our production schedule should not negatively impact any customer commitments as they continue to work through permitting, construction time lines and non EOS supply chain delays on critical components such as transformers and inverters.
We will continue to be diligent in running the semi-automated line as we build out the new state-of-the-art line in order to ensure we are making the most capital-efficient decisions for the business. Lastly, one of our top initiatives continues to be taking cost out of the product and progressing on the path to profitability.
We are on track, and we expect to end the year above target as we have locked in cost out projects that will result in more than 15% cost reduction from Z3 launch. These projects include savings derived from design enhancements, density improvements and procurement initiatives, several of which are scheduled to cut over in February of 2024.
Before I wrap up and turn the call over for questions, I want to spend a few minutes discussing our various financing options and how we are thinking about a comprehensive solution to our funding needs.
While we are very encouraged to have received conditional approval for the DOE loan, we expect the first reimbursements of eligible costs from the Department of Energy to occur in 2024.
With that, we will need to raise capital between now and then in order to continue to meet critical customer deliveries and fund ongoing business operations, including the build-out of our first state-of-the-art manufacturing line.
In addition, and as previously stated on the Jane call in September, we expected to end the third quarter with a strong cash position. And while financing is something that we continue to work on, it wasn't something that needed to be done right away.
We had several sources of capital available to us in the third quarter, but as you know, we're experiencing a very challenging capital market at the moment, and the primary source that we've been using recently is the ATM, which we believe we have been utilizing very responsibly.
While it was not practical to have detailed discussions to address our longer-term capital needs without knowing the details contained within the DOE's conditional commitment, now that we have the detailed DOE term sheet, we have been having much more substantive discussions to explore the various options available to us.
We are in detailed discussions with several different counterparties on potential capital solutions, and we're pleased thus far with the nature of these conversations. We look forward to updating the market as appropriate.
However, based on feedback from these discussions, we believe that our capital needs will be met with a combination of debt and equity. While we move towards the broader capital solution, we will focus on balancing customer output, managing our cash position and building out our state-of-the-art manufacturing line.
With that, I want to thank everybody for their time and for listening today, and I'll turn the call over to the operator for questions. Operator, please open the line for questions..
All right. [Operator Instructions] For your first question, it comes from the line of Vincent Anderson from Stifel. Please go ahead..
Yeah, thanks.
Good morning, so this may seem a little too optimistic of a spin, but I'm curious if there's almost just a little bit too much demand relative to your near-term capacity plans to get commitments to convert to orders, and particularly, if I'm like a small or medium-sized project that I'm worried about a utility scale customer coming in and locking up a couple of years' worth of your capacity.
And then maybe just more broadly speaking, how are you managing these relationships between customers that could provide more immediate orders and deposit cash flows and still keeping those large-scale customers happy by not committing too much of your initial capacity?.
Vincent, I wouldn't say optimistic, it's realistic. I mean I think that's the balancing act that we're doing to try to put together the pieces of the puzzle. We do capacity planning of projects given on when the customer says they're going to go live.
And the conversations that we're having with people is like, look, we want to have a mix, so you don't -- you can't run the Company on just small projects or do you want to run the Company only on really big projects because big projects are going to be lumpy. And over time, if one doesn't happen, you wind is as we start scaling.
So we're always going to have a mix between the two, and part of what we're trying to do now is what are the best use cases that highlight the technology, what's the best average selling price for us as we go down this road on our path to profitability.
And then as well, if the demand comes once you get through getting the first line up and running, which is the longest implementation because you're designing and debugging and putting in controls, we can accelerate line two, line three, line four, depending on what happens.
That's the way we've always designed the companies to do this in a modular fashion and bring on capacity as required, but like we are balancing between where we think we're going to be in managing that really production and capacity curve to make sure that we can deliver.
The last thing we want to do is make a lot of commitments and then not be able to deliver. What we've been able to do so far as we've gone through the past really 12 to 18 months, is managing with customers on when they really need the product on site to be able to operate and delivering to that demand.
And that's a dynamic process as you go through this of where they are in the overall execution of the project and where we are in our ability to deliver..
Okay. All right. That's helpful, thanks.
And then just following on that, if you're willing to discuss a bit more specifically which of the factors you listed on the new order guidance change, maybe which of those changed most meaningfully over the course of the third quarter that impacted your expectations on new orders for this year?.
So what I would say that we're seeing is a lot of opportunity coming through on the pipeline. Like one of the big things is, and I think Nathan mentioned this, pages the amount of new opportunities that are in the pipeline, we're actually getting into the pipeline or the discussion with customers earlier in the process.
So you've got to work through a bunch of different factors from a permitting side, from a financing side.
But when you really look at this too, it's not just timing, right? I mean this is really working through on timing and delivery and then going back, Vincent and really referencing back to your earlier question, it's then us telling people, "Look, if you want to deliver by this date, here's the capacity we have, and here's where we need a decision by," and then working through to be able to do this.
But I think the overall trend that we're seeing is longer duration storage, people having to work through getting their permitting and everything lined up to be able to do this.
wanting to do this with EOS technology, which has five hours, that five-hour storage really favors our technology than the safety factor layering in on top of that and really being thoughtful as we work through these things with not just the direct customer but also the end user, the system operator and the local municipalities to get everything cited then approved..
And to your next question, it comes from the line of Martin Malloy from Johnson Rice & Company..
Congratulations on all the accomplishments you've had recently. My first question was just how we should think about reimbursement under the DOE loan program and that first advance.
And maybe if you could talk about what would be covered in that? Would it be past not just CapEx, but worker training, R&D, how should we be thinking about getting once you get to that first advance?.
Sure, Marty, it's Nathan. Good to hear from you. So as we think about the reimbursement mechanism that's built into this loan structure, it's reimbursement of eligible costs. And eligible cost is a defined term, you could go out and find it on the DOE's website.
But essentially, it's a combination of the CapEx associated with the line or lines and project-related OpEx. And so if I hire somebody, just to give a simple example, if I hire somebody to manage the ACRO relationship, that's OpEx, but it would be considered an eligible cost because it's directly related to the expansion program.
The manager who's out on the floor today, managing the semi-automated line, that's not an eligible cost. So it's operating expenses directly related to the expansion program are considered eligible costs. The other one that's probably not quite as easy to understand is the ramp-up and the shakedown costs.
So when we get the line up and running and it's operating, but it's operating in scrap rates that are higher than normal, those incremental scrap costs are considered eligible costs as well, and we get to borrow against that.
So there's ongoing eligible costs even after the line is built that we're going to be able to submit for reimbursement as we get ramped up to full capacity..
For my follow-up, I wanted to ask about Slide 12 and the tax credit you point out the PTC.
Could you maybe talk about -- Section 45 tax credits and domestic content you mentioned, but maybe talk some more about that and any sharing that you might do with the customers on those?.
So really -- I mean, tax credits fall into two buckets, as you alluded to. You got the production tax credit, which it's $45, $35 plus $10 per kilowatt hour for any projects that are built and shipped after January 1, 2023. We've been recording that since the first quarter of this year.
That one is pretty straightforward, and I think we have enough guidance now to where we feel comfortable recording that and looking -- actually starting to look at opportunities to monetize those because there's enough clarity around that.
The second piece of it is the 10% electrode active materials piece, still working through trying to get formal guidance on that and exactly how we can calculate that and how we can quantify that. So that's ongoing.
But then flipping over to the customer side, which is what I think you're pointing to on the ITC, customers will get to 30% credit plus the 10% for being located in the correct zones. And then the area that we're involved in is the domestic content bonus credit or 10% bonus credit, and this is for -- this is not based on production dates.
This is based on placed in-service dates. And so we're actually working through with a few customers right now on quantifying those tax credits for projects that are being placed in service in 2023. And working together with a third party going through and understanding the guidance.
And as we look through even on Gen 2.3, we are far in excess of the domestic required for customers to get that bonus credit. And so just like I said, working together with individual customers on their specific project economics to see how does this play into their overall IRRs and how much improvement do they get on it.
So if Gen 2.3 is far in excess of the threshold, we're confident needs even better. And I think it's a significant source of value with customers.
Now that conversation shifts, as you suggested, to, hey, how do we share in the revenue on this or share in the economic benefit of this, right? If our high domestic content percentage helps to push the entire project above the threshold, and it unlocks value on other components of the project that another storage provider might not be able to unlock for a customer, there's a discussion there about how do we share in that economic benefit.
And once we have more clarity on that and we'll be happy to talk about it in more detail, but those are the conversations that are ongoing today..
And Marty, the only thing I would add on top of what Nathan just said, what he just described is a lot of work that has been done by the team on supply chain development. So everybody talks about the line, the line, the line, when are you going to get the line from ACRO? But having a line where there's no material, you're not going to get a product.
Having a line where there's no trained employees, we're not going to deliver product. A couple of key things that Nathan talked about in there is like we qualify today for the tax credit. The move that we're making with our FFELP supply is not... It's to get the product as close as we can to a 100% U.S.
supply chain because that derisks the supply chain. And what saved the Company during COVID was the fact that we had such a high U.S. content, we're able to continue to do developing -- development on the product and manufacturing.
What we're also doing, and I want to clarify, like as we think about the ramp and how this plays into the credits, we're diversifying our supply base.
So everything I talked about earlier in the presentation, it links in with how you get those credits, how you scale the Company and how you have material flowing and really upscaling, if you will, or getting into higher-volume suppliers to be able to deliver and having those higher-volume suppliers be in the United States.
We have been dormant as it comes to manufacturing, if you will, as a country when you look at what was happening. So it's not like you just walk into a supplier and say, "Let's start doing this." There's a journey to...
gain journey and working through that journey, and that's one of the things we're also focused on as we bring the new line into production..
And for your next question, it comes from the line of Christopher Souther from B. Riley..
So it sounds like we're going to keep production pretty low out of the semi-automated lines to conserve cash, which makes a lot of sense. But we basically assume a similar run rate in 3Q, 4Q and 1Q, pretty minimal revenue of $10 million kind of burn per month.
And I'm just curious if there's -- we should expect any increases as we start to build out and test the line from that side..
So Chris, what I would say is when you look at the production in the month of October, it's 5.5x higher than what we were doing in September. So the line has scaled up. What our goal is around production, just to be very clear, we want to get our project out and shipped and installed in ERCOT.
That's an important project to show the use case of going back to winning orders in the market, having a scaled project that's installed and operating helps you win orders in the market.
So that's what we're going to be focused on here over the next three months, if you will, as we get in two months like what Nathan talked about is we're cutting over into a lot of the cost out work that's been going on. So building off of the comment that I made to Marty earlier.
Not only are we developing a domestic supply chain and developing and diversifying our supply base, we're also taking significant cost out of the product. So cutting... Manufacturing, when you know you have a bill of material coming that's going to cost less.
That's as good as capital management as anything you can do, and that's what we're going to be able to do. From there, we shift the focus to delivering our 47 megawatt-hour project to the large utility here in the United States, and then you're going to be ramping up the line.
And that's kind of the cadence as you think about how you go through this, where we'll talk about in December is what all that timing looks like and what that puts together as you start thinking about the road map to profitability for the Company..
Yes. Okay. Thanks for clarifying. I thought you were potentially pushing those projects into the fully only environment, but that makes more sense. And then just....
Just one other thing on that question, is we start flowing parts from suppliers in a controlled fashion, so that lets you get quality control over your material flow. We have a workforce here that you start to train on the operations and get them up to speed.
And more importantly, when you want to scale and run an operation 24/7, you put your leadership team in place, you let them start running under a controlled fashion. We're all learning and we're ramping into that.
But the important thing here is, as you look at the schedule for this project in ERCOT, we've tailored the production and shipment of those to their schedule and also to allow us to manage our capital efficiently..
Okay, thanks. And then just the remaining CapEx amount and timing on Line 1. I think you previously talked about $40 million to $50 million of CapEx for that. But Slide 9 is it's like $30 million.
Is that just coming in under previous cost assumptions? Or was that prior $40 to $50 million, including some of that additional subassembly automation? And then just where are we in the CapEx for Line 1?.
So I'll just -- I think you're on it. I'll just clarify a couple of things. We have previously said $40 million to $50 million to build a fully automated line. That fully automated line has a nameplate capacity of two gigawatt hours or higher. So you're absolutely correct in those numbers. What...
Was the first automated line, we're assuming that it has an output of 1.25 gigawatt hours. We're also assuming that we don't have full automation of the subassemblies on day one. And so as we look at the CapEx associated with get to 1.25 gigawatt hours of production, that's around $30 million. So less than what it will be on subsequent lines.
And part of that is we don't have the same amount of cost associated with the sub-automated subassemblies. So it's lower cost, but also lower output. At a later date, we could go in and add some of that automation and get the capacity of that line up above two gigawatt hours as well, but we can do that as a separate stage in the process..
Okay.
And where are we in that $30 million spend?.
The second part of your question is of that $30 million, where are we at? First of all, it's two primary nation design and systems that ACRO is working on. And the second large bucket of cost in there is all of the tooling that's associated with the new parts and the new line. We are approximately 40% of the way through paying for the line..
Okay. Perfect. And then maybe just a last one here.
On the current pipeline, can you give us a sense of the mix overall from a percentage of gigawatt hours between utilities, smaller customers, ICP like just what does the overall mix look like? It seems like it's shifting more towards kind of the blue-chip utility type customers, but I wanted to get a sense where are we in that shift, just given the size of some of those potential customers?.
Yes. No, we talked a lot today about some of these blue chip names in the portfolio, the utilities versus the independent we want a diversified portfolio of projects, both in terms of utility backed versus independent developer. We also want a portfolio in terms of large projects and small projects run of the meter behind the meter.
I would say we're very comfortable with the portfolio of projects that we have, and we're going to continue to manage it as a portfolio..
And for your next question, it comes from the line of Joseph Osha from Guggenheim..
A couple of questions.
First, as we think about meeting these LPO conditions precedent, I know there's a lot that's complicated, but can you characterize for me what you think the real challenges are and what we should be focused on as you move through that process?.
Listen, Joe, I don't think there's anything there that we can't accomplish. They take different amounts of effort and different amounts of time, but we're moving forward on all fronts. Some of them have to do with real estate, some have to do with capital requirements to get to first advance. Some of them are things like permitting.
And so nothing there that we're seeing as an insurmountable challenge. We're just working through the process..
And Joe, I think the big gating item is the first line..
Okay. I'm just trying to understand as investors, how we should think about this other than sort of one day the press release drops.
Is there some way you have that you might be able to communicate with us in progress towards meeting those CPs?.
The number1 thing, like Joe said, is the first line. And so we'll continue to give updates on where we are at with the first line. I think that's the most critical thing to be watching..
Okay. And then next question, between now and then your shipping product that's still more expensive product off of the semi-automated line. Is it the case that by the time you factor in what it costs you to make that product? But then you've got the $45 sort of counterbalancing it.
Does that -- by the time you put that all in the mix, is this a positive gross margin proposition or not?.
Sorry, were you asking about a specific point in time? What was the first part of your question?.
Well, between now and when the automated line comes up I'm trying to understand whether this revenue -- we expect this revenue that you're generating between now and then, which is de minimis, but it's there, right? But in particular, by the time you add the 45x credits back, is there more money coming in the door and been going out? That's my question..
No, I think we've been pretty consistent the last couple of quarters and saying getting to full automation is critical for us to get to positive gross margin. The added scale that you for that fully automated line is a key component. When we talk....
What I'm trying to say -- I'm sorry, what I'm trying to understand is, is that still the case if you add the 45x revenue back..
Yes, yes..
Okay. And then last question buyback....
More color on that, Joe. Some of the cost-out initiatives that we're working on dwarf the 45x credit. So as we think about the path to profitability, it's really around scale, automation and driving cost out of the product..
Okay. And then do you have some plans -- obviously, those credits are transferable now.
Do you have some plans to go out and monetize those as they become available on the 45x guide?.
Yes. We're in discussions with a couple of different counterparties to be able to monetize those as we earn them in 2024..
And we have a follow-up question from Vincent Anderson from Stifel..
I just wanted to touch on a couple of the supply chain comments that you made earlier, Joe. So I assume the DOE loan includes the budget for bringing some of this stuff in-house, like I think you mentioned electrolyte mixing and maybe injection molding as well.
But is the Westinghouse property permitted and cited for either both of those activities or are those songs that are going to be contemplated with future lines?.
So we have multiple pieces that we're looking at, Vincent. There is the ability to do it here on the current facility, and that's been our plan. The permitting you require, I mean, there's no additional permitting that we need that's already contemplated.
So that's one of the things that we're also working through and more to come on that as we go through this. What is not from a permitting standpoint, but in the area, what could be the best site from a logistics standpoint, from trucking in and out of the facility.
So there's multiple things we're looking at with our current landlord that makes the most sense for us to scale the Company over the long term..
Okay. All right. That makes sense. Sorry, it just seems still rare to not have permitting issues.
But the electrolyte mixing benefit, I assume that's maybe more about flexibility on the working capital side by being able to stock individual raw materials than it is maybe a big cost out? Or are there more cost savings and mixing than maybe I'm appreciating here?.
No. Look, I think the biggest thing is the formula of the electrolyte being simplified over time.
One of the things that we've learned as we switched over to conductive plastics in the bipolar is that you get better zinc plating and there are some things that we had in the electrolyte without getting into the details that you don't really need when you have -- when you're not using titanium.
So there's a lot of things you can get from a manufacturing stability standpoint with using the conductive plastic versus using the former titanium that allow us to simplify like cost out.
From a mixing standpoint, there's going to be multiple -- there's multiple -- when you look at the scale and when we scale the Company as orders come in, you're going to need more than one Company mixing the electrolyte just from -- and you're going to want that from a supply chain security standpoint.
We're going through on what the right let's say, what the right mix of mixing needs to be..
Sure. Yes. Okay. And then last quick one. Injection molding, maybe it's fair to say it's a little bit outside of the manufacturing expertise of the current workforce. So I'm just wondering about....
We're not in-sourcing injection molding. This is about diversifying the injection molders that we're using. We're trying to do is, we've worked with a lot of companies over a period of time and the people that stuck with us when we were an R&D Company or they stay with us. We believe in long-term relationships.
But at the same time, as you scale the Company, you need more than capacity of any one supplier and you're going to want more than one supplier to be able to do this. So the thing that we're doing on the injection molded and the injection molded parts is not in-sourcing-that's not contemplated anywhere in our plan and not what our core comp put in..
And for your last question, it comes from the line of Thomas Curran from Seaport Research Partners..
Thanks for going to know over time here and taking my questions. Nathan, could you just tell us how much of Z3 did you ship in September just in megawatt hours? And then for as long as you remain on the semi-automated line, what would be the maximum you would ship in a given month? Just given Joe's comment about the step-up from September to October.
Just trying to help us set expectations and fine-tune the modeling parameters here between now and when the ERCOT automated line is fully commissioned and up and running..
Yes, Tom. So Joe did a pretty good job, I think, of walking through the priorities that we're balancing on this line. We're ramping up the line. It serves multiple purposes.
One is to help work out some of the details in the manufacturability of the product so that when we do get the state-of-the-art line, it meets or exceeds our expectations from day one. And so continuing to learn and make improvements off the semi-automated line.
The second one is to deliver on critical customer shipments, so we can get product in the field so we can collect cycling data. Obviously, there's ERCOT in particular, might be in over time. And so we have several projects that we're trying to get delivered before you get into ERCOT summer.
And so really, it's just working with customers, balancing their delivery schedules with our production capacity and the necessary capital. And so we'll continue to balance those as we get towards the fully automated line..
Got it. Okay.
And then among the strategic partnerships you're working on, do you expect to continue it or maybe renegotiate the zinc bromide supply agreement you have with TETRA?.
Look, we're in active negotiations throughout the supply chain. TETRA, obviously, we've been pretty vocal about that relationship. It's a great partnership with TETRA, and we're continuing to work through what that relationship looks like going forward..
Thanks, everybody, for listening in sticking with us here, as Tom said, a little bit of over time. A lot of things going on, a lot of stitching together and want everyone to understand not just what the numbers are, but the work going on underneath the numbers to get there. We feel really confident on where we are in the orders pipeline.
We know that we have to convert those opportunities into orders. There's a lot of work that goes on underneath that on the timing of when those orders come in. To me, in my view, this is a question of not if, but when this is going to happen, as Nathan will though the market is shifting to longer duration storage.
So there is always going to be some timing elements that we have to work through here but feel really good about what we have in the pipeline and how to be able to do that. And then as it relates to scaling up capacity, it's a complex -- it's a complex puzzle that we're putting together here.
We're building the line is actually one piece of, if you will, a couple of legs that we have to build out simultaneously while continuing to deliver for our customers in the backlog and how we get product out in the field operating, which is the big proof point people look for as they're making purchasing decisions on future projects.
So we'll keep our heads down and keep working on building the Company, and we'll be back in December with a little more color around what the road map looks like to turn the Company into a profitable Company over time and what the factors are around that, that could accelerate or slow down that.
But we feel really good operationally about where the Company is and the work that the team is doing and how we're building a Company for the long term that is going to capture growth in one of the biggest secular shifts we've seen in the energy industry in my career. So thanks, everyone, for the time today..
This concludes today's conference call. Thank you for participating. You may now disconnect..